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The fermentation footprint: How to manage CO₂ more efficiently

Inside the Brewery

By Keith Lemcke, Marketing Director, Siebel Institute of Technology

Brewing is a beautiful balance of biology and engineering — but it’s also a resource-intensive practice. From grain to glass, brewing requires significant energy and water inputs to meet the production demands of nearly two billion hectoliters of beer produced globally each year.

Fermentation performance is more than just speed, it is also the management of fermentation byproducts. One byproduct that is often overlooked is CO₂ from fermentation. This inevitable byproduct of alcohol production also contributes to greenhouse gas emissions. Is there a way to effectively use this waste CO₂ in a brewery?

CO₂: A brewing byproduct with potential

Every year, new sustainability initiatives by breweries and industry suppliers push the industry towards a more responsible use of energy, resources, and better waste management. One area of focus is the CO₂ released during yeast fermentation. This byproduct of fermentation has the potential to be effectively reused in the brewing process.

Large breweries have developed systems to capture this CO₂, reusing it to carbonate their beer and displace oxygen in pipes and vessels. Now, even small operations can explore CO₂ capture systems. Several different companies offer solutions to make CO₂ capture more accessible, helping to reduce external CO₂ purchases and emissions.

Tips for brewers: Managing CO₂ more efficiently

Here are a few practical ways brewers can improve CO₂ handling:

  • Monitor CO₂ output: Tracking fermentation CO₂ can help optimize capture and reuse.
  • Use CO₂ for purging: Instead of using nitrogen or purchased CO₂, reuse fermentation CO₂ to purge tanks and lines.
  • Check for leaks: CO₂ losses often come from small leaks in valves or hoses. Regular checks can improve efficiency.
  • Consider low-pressure fermentation: Some setups allow for better CO₂ collection and help reduce energy use.
  • Talk to suppliers: Ask about CO₂ recovery systems or join pilot programs to test new technologies.

Innovation beyond brewing

While not directly applicable yet, technologies like Air Co’s vodka-from-CO₂ or Skydiamond’s carbon-capture diamonds show what is possible. They remind us that CO₂ can be transformed, not just released — and that brewing can be part of a broader sustainability movement.

Let’s keep exploring

Brewers are already doing a lot to improve performance and reduce impact. Sharing ideas, trying new tools, and learning from each other is how we move forward — one brew at a time.

Learn more about beer carbonation through Siebel’s online lecture, “Carbonation: The Final Touch.

What you’ll get from it:

  • Define what carbonation is and the key variables that determine its level in beer.
  • Describe the safety concerns involved in the use of CO₂ in the brewery.
  • Describe in which ways CO₂ and N₂ behave differently.
  • Explain circumstances where the use of a mixed gas (of CO₂ and N₂) is desirable.
  • Calculate the amount of fermentable extract needed to carbonate beer by means of a secondary fermentation.

The Siebel Institute of Technology offers specialized lectures to brewers worldwide. Industry experts develop those lectures and help brewers gain knowledge in specific areas of brewing.

Published Nov 12, 2025 | Updated Dec 19, 2025

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